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Intel finally launches large-scale 10nm production at new Fab 42, which took 9 years to build
07.10.2021 [01:04],
Nikolay Khizhnyak

Intel announced that its Fab 42 plant, which was founded back in 2021, has finally reached the planned level of production of semiconductor products. The factory produces the company’s latest products based on a 10nm process technology.

Image source: Intel

Intel can now produce the second generation of 10nm processors – Ice Lake, Ice Lake-SP, Elkhart Lake, Snow Ridge, as well as the third generation of 10nm chips (SuperFin) – Tiger Lake and DG1 GPUs, not only in Israel and the state Oregon, but also in Arizona, at the new factory Fab 42. The launch of the third plant, capable of producing 10nm products in large volumes, will allow the company to significantly increase the supply of these solutions.

Intel usually does not disclose the capabilities of its factories, but in this case it was said that Fab 42 will be part of the company’s new enterprise network. Typically, factories of this size are capable of producing 25,000 to 100,000 silicon wafers per month. However, the final volume depends on one or another selected production process.

According to Intel, in total, it invested more than $ 23 billion in the opening of the Arizona factory. It currently employs 12,000 people. The plant has a rather interesting history. The largest processor manufacturer laid it down back in 2021. At that time, the prospects for the production of silicon wafers using ultra-hard ultraviolet radiation (EUV) lithography were uncertain, so the company hoped to use the plant to produce large 450 mm wafers. With this in mind, the plant was equipped with.

The construction of the factory and its initial equipping with hoods and air conditioning systems was completed in 2021. However, in early 2021, Intel decided not to equip the plant with equipment for the production of the then advanced 14nm semiconductor products, since it was not sure about the level of demand for it.

In early 20021, the company announced its desire to invest $ 7 billion to equip Fab 42 with equipment for the production of 7nm chips. Over time, Intel realized that it did not have enough capacity to produce 10nm products, so the factory was reequipped for this production process. At the same time, the company retained the ability to use Fab 42 as a production line for products based on a 7nm process technology, which implies the use of lithography in deep ultraviolet (DUV) and ultra-hard ultraviolet radiation (EUV).

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